New model for weak spots in ceramic/graphene composites may help create more crack-resistant materials

Researchers from Peter the Great St.Petersburg Polytechnic University have found out the structures in nanomaterials made of ceramic and graphene plates, in which cracks appear most frequently. The suggested model may help in the creation of crack-resistant materials.

Physicists found weak spots in ceramic/graphene composites image

Many experimental studies of graphene-enhanced composites have shown that their mechanic characteristics are set by the graphene proportion in the composition and by the size of graphene plates allocated in the ceramic matrix. For example, in case of low graphene concentration high crack resistance was achieved with the help of long plates. However, in one of the recent experiments of synthesis of materials from alumina ceramics and graphene the opposite effect was shown: as the plates were bigger, the crack resistance was weaker. The researches from St. Petersburg have developed a theoretical model that explains this paradox.

The team assumed that the formation of cracks in the composites is connected with the boundaries of so-called ceramic grains - microscopic crystals that form the material.

Graphene plates in the composites can be located both at the boundaries of ceramic grains and inside grains. In the course of the tensile deformation of nanocrystalline materials, the grains slide relative to each other, and the cracks spread over their boundaries.

But why do graphene additions stop this process in some cases but do not stop it in others? To find the answer, the scientists developed a mathematical model that takes into account the tensile load, the force of friction, elastic moduli of the composite, and the correlation between the dimensions of ceramic grains and graphene plates.

With the help of the model the scientists computed the critical values of the stress intensity factor for three different composites. When these values were exceeded, cracks spread all over in the material. The composites varied in the size of ceramic grains (from 1.23 to 1.58 micrometers) and the length and width of graphene plates (from 193 to 1070 and from 109 to 545 nanometers).

It was found that the closer the length of graphene plates to the length of grain boundary lines, the lower the critical value of the stress intensity factor. The value difference for different materials comes up to 20%. It is congruent to experimental data published earlier: just at close values of grain boundary length and the length of graphene plates the crack resistance of the material dropped. This implies that to make the material stronger, graphene plates must be substantially smaller in length that ceramic grains.

"The found regularity is valid for fine-grained ceramics, and, after all, by reducing the grain size, the creators of new composite materials add more functionality to them," explains Alexander Sheinerman, Doctor of Physical and Mathematical Sciences, the head of research laboratory "The Mechanics of New Nanomaterials" of the Advanced Manufacturing Technologies Center of the National Technology Initiative NTI SPbPU. "Therewith, the effects of grain refinement can be contradictory, for example, the hardness rises, but the material becomes more fragile. Our model helps to pick the correlation of the graphene plate size and the size of grains, which provide better mechanic and functional characteristics.

In September 2019, researchers from Peter the Great St. Petersburg Polytechnic University (SPbPU) suggested such a model, that describes the distribution of heat in ultrapure crystals at the atomic level.

Posted: Sep 30,2019 by Roni Peleg